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Composting Unit Machinery

Machinery Products

Mushroom Machinery

We are the manufacturer of all types of Mushroom Farming Machinery for Button Mushroom, Oyster Mushroom and Milky Mushroom. Our machinery are fully automatic, Semi-automatic as well as computerized to maintained favorable environmental condition within Mushroom growing rooms and composting unit to produce best quality of Mushrooms throughout the year. Composting Unit Setup | Mushroom Machines So, with this modern technology based machinery you can grow a constant production of Mushroom per day no matter what is the external environmental condition.

Compost Turner

  • Proper mixing of compost & there components
  • Provide good aeration & maintain moisture level in compost
  • Available in three versions: Tractor based, /Motor based and Self-propelled Engine based

Bio-compost Mixing & Bag Filling

  • Mixing of different components of Bio-Compost.
  • Bag filling & weighing of Bio-Compost bags with 6MT/hr speed.
  • Bag Filling of desired size.

Straw Pasteurization Machine

  • Atomized hot water Pasteurization, Conditioning, Spawning & Bag filling
  • Power saving solution with recycling of hot water
  • Available in varying capacity from 50 kg to 1000 kg straw pasteurization per cycle

Compost Tunnel

  • Insulated panel tunnel with air ducts and AHU for the pasteurization of compost
  • Completely automatic system with temperature control & fresh air supply for conditioning

Composting AHU

  • Composting Tunnel Air Handling Unit (AHU) is used to provide appropriatetemperature to compost inside tunnel so that bacteria can start the natural biological process inside tunnel to prepare compost.
  • This AHU is automatically control via Control Panel so no need to worrying about temperature condition inside tunnel.
We construct industrial sheds and deliver complete mushroom project solutions.

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Mushroom Spray Machine

Significance

  • A number of infections, especially the dangerous Trichoderma, can spread through the spray water used on mushrooms.

  • Very hot or cold water damages mushroom mycelium and affects its smooth growth.

  • This system pasteurizes, conditions, and sprays water to protect mushrooms from infections originating from water sources.

  • Regardless of whether the water source is groundwater or municipal supply, it consistently supports better mushroom growth.

Function

  • Used in automatic and semi-automatic modes for all types of mushrooms.

  • Pasteurization of water.

  • Water conditioning.

  • Uniform spraying system.

  • Maintains stable humidity levels of 80–85%.

Benefits

  • Eliminates the need for expensive RO water purification plants.

  • Consumes less electricity, ensuring minimal operating cost per cycle.

Material & Components

  • Pasteurization system capable of processing 250 liters of water per cycle.

  • Spraying system supporting 1 to 20 spray trees, each with 6 tiers, operating together.

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Compost Turner

Significance

  • Mixing different compost components is essential for producing high-quality compost. This is currently done using costly and heavy mechanical equipment (such as JCB) with slower speed and improper mixing, or through labor-intensive manual methods.

  • Air is a critical element for aerobic bacterial growth, which helps in proper digestion of the cellulose content of straw. In current practices, this is achieved only through mechanical blowers.

  • Maintaining the correct moisture level is another key factor for effective bacterial growth, which is mostly managed manually at present.

To address these challenges, we have developed a mechanically operated compost turner (alteration machine).

Function

  • Used for preparing compost for button mushroom cultivation.

  • Ensures proper mixing of compost components during the turning process.

  • Provides efficient aeration.

  • Helps maintain optimal moisture levels in the compost.

Benefits

  • Delivers proper mixing with a higher mixing rate per hour.

  • Supports mixing, aeration, moisture balance, and bacterial growth simultaneously.

  • More cost-effective compared to traditional equipment and methods.

Material & Components

  • Stainless Steel (SS) for all water-contact components.

  • Mild Steel (MS) for all mechanically operated components.

 
 

Bio Compost Mixing & Bag Filling Machine

The Biocompost Mixing & Bag Filling Machine is used to prepare compost by thoroughly mixing different compost components.

Significance

  • Mixes various compost ingredients through an impeller to create a fine and uniform compost blend.

  • Eliminates hand mixing, thereby reducing the chances of contamination.

  • Saves time and significantly reduces labor cost.

  • Capable of mixing up to 6 MT of compost material per hour.

  • Optional facility for weighing prepared compost bags is available on demand.

Function

  • Compost mixing is fully automatic, while bag filling is semi-automatic.

  • Removes excess water content from mushrooms.

  • Auto cut-off at 40°C.

  • Immediately stops all metabolic activity in mushrooms.

Benefits

  • No need to wash mushrooms for shelf life enhancement or whitening.

  • Increases overall shelf life of mushrooms.

  • Prevents browning and maintains the natural color of mushrooms (pure white button mushrooms).

  • Automatic functioning prevents any physical damage to mushrooms.

Material & Components

  • Cabinet made of stainless steel mounted on a mild steel (MS) frame.

  • Integrated vacuum system.

Additional Features

  • Designed for continuous operation.

  • Can refrigerate more than 300 kg of mushrooms in a single 30-minute processing cycle.

  • Eliminates the need for further refrigeration for fresh supply.

  • Ideal for supplying mushrooms fresh to the market.

Straw Pasteuri

Significance

  • In current practices, all procedures such as pasteurization, spawning, and bag filling are done manually, which results in a high risk of infection.

  • There is no conditioning process in the traditional system.

Function

  • Easy loading of straw.

  • Fully automatic operation for:

    • Pasteurization

    • Conditioning

    • Spawning

    • Bag filling

Benefits

  • Completely automatic operation from pasteurization to bag filling.

  • Near-zero infection risk due to no human contact after pasteurization.

  • Saves time through automated processing.

  • Energy efficient due to hot water–based pasteurization method.

  • Water recycling facility reduces energy consumption and water wastage.

  • Reduces manpower requirement, thereby lowering overall production cost.

  • Only two workers are sufficient to handle any quantity of straw.

Material

  • Stainless Steel (SS) for all water-contact parts.

  • Mild Steel (MS) for all external structural components.